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A Guide to the Parts and Components Of A Conveyor

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Introduction

Conveyor systems are the backbone of many industrial operations, ensuring the smooth and efficient movement of materials. However, to optimize their performance, it's essential to understand the various conveyor accessories that can be integrated into these systems. These accessories not only enhance functionality but also extend the lifespan of the conveyors, making them virtually maintenance-free. In this guide, we'll delve into the different parts and components that make up a conveyor system, focusing on the essential conveyor accessories.

Types of Conveyor Accessories

Wear Strips and Center Supports

Wear strips and center supports are crucial conveyor accessories that ensure long belt life and quiet operation. Wear strips reduce friction between the belt and the conveyor frame, minimizing wear and tear. Center supports provide additional stability, preventing sagging and ensuring the belt remains aligned.

Lube-for-Life Bearings

One of the standout conveyor accessories is the lube-for-life bearing. These bearings come with a permanent micro-poly lubricant that eliminates the need for periodic lubrication. This feature makes the conveyors virtually maintenance-free, saving time and reducing operational costs.

Specialty Belts

Specialty belts are another essential category of conveyor accessories. More than 100 styles of 1" pitch belting are available, including flush-grid or flat-top styles in various materials. These materials range from polypropylene with an anti-microbial additive to high-temperature composites. Specialty belts include roller-top belts for accumulation, high-friction belts, and nub-top belts for easy product release.

Accessories for Adaptability

Various other conveyor accessories such as sides, guides, mounts, stands, drive packages, and controls allow conveyors to be adapted to virtually any application. These accessories make it possible to customize the conveyor system to meet specific operational needs, enhancing efficiency and productivity.

Types of Conveyor Systems

Roller Conveyors

A roller conveyor comprises a series of rollers supported on a frame. Objects move on this system through power, gravity, or manual force. These rollers are great for situations where you need to accumulate items and help reduce the resistance of the products when moving at a faster speed.

Cable Conveyors

Cable conveyors are often customized to fit a specific container or production area. These cables do two important things: they keep the products from falling off the line and make the conveyor move in your industrial space. They are often hung from the ceiling, freeing up important space on the production floor.

Overhead Conveyors

As the name suggests, overhead conveyors work above or over the head of workers and industry equipment. Some parts called carriers are connected to the chain or trollies in the conveyor system. These carriers handle the materials and can be moved by either manual force or a motor. The track and carriers are designed to be flexible and can be shaped in different ways, making them very versatile for various uses.

Flat Chain Conveyors

Flat chain conveyors are used as transport for machined and non-machined components. They are perfect for industries that work with food, drinks, glass, medicine, and paint. The way they are built allows for complicated paths in three-dimensional space without disconnecting or changing the conveyor. This system offers significant cost savings due to its economic efficiency and modular design.

Factors to Consider When Choosing Conveyor Accessories

Work Environment

The work environment creates a strong impact on the selection of conveyor accessories. For instance, some health and safety measures are required when people are working closely with the equipment. In industries dealing with liquids, the conveyor system must be designed to handle spills and leaks to prevent accidents and maintain efficiency.

Product Specifications

When selecting conveyor accessories, the most important factor is the product specification. Key aspects to consider include the size, weight, and nature of the products being transported. For example, high-friction belts are ideal for products that need to stay in place, while roller-top belts are better for accumulation.

Conclusion

Understanding the various conveyor accessories and their functions is crucial for optimizing the performance of your conveyor system. From wear strips and lube-for-life bearings to specialty belts and adaptable accessories, each component plays a vital role in ensuring efficiency and longevity. By carefully selecting the right accessories based on your specific needs and work environment, you can significantly enhance the productivity and reliability of your conveyor system.

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